Computer Numerical Control or CNC machine is no more any alien to industries today. Whichever domain you look at from aerospace to mining, off-shore to defense, engineering to automobile and decorative appliance to the home product, every industry now looks for CNC machined spares and product parts. The highly advanced new generation mechanism is designed as a comprehensive process unit that involves the use of computers and automated machine tools. Extensively employed in manufacturing sectors, it is capable to administer products and parts finishing jobs equipped with lathes, routers, mills, grinders, drills and so on.
Even though it resembles a PC controlled device, which is close the truth, the whole device combines a console unit as well as the main machining device. The core section operates via the PC cum console which is needed for feeding computer program. The machines are encoded with G-code which is known as CNC machining language. Operational with a machine man and programmer, the system is capable to undertake any kind of fabrication job with needed feed rate, speed, specs in a combination of its numerous sections. With the ever-increasing demand of CNC machining jobs, now major to medium fabricators and parts manufacturing companies look for dedicated CNC machine shop instead of working with so-called manual machines and set up to keep their customers happy by meeting their custom demands.
Advantages of CNC over Manual Machines
Working with a reputed CNC machine shop benefits your business with digital technology base CNC machining and precision finishing with an accuracy level of 0.99999 %, which is practically impossible in a conventional set up with human labor.
Since the device works on the set program with custom design parameters and other details of spec, prepared and fed by the machine operator, once prompted, the machine gets started and finishes the lot; no matter, how voluminous the quantity is within a small span.
Reaching the CNC production standard is beyond human capability. Typically, the machine is operated as a robot backed by latest programming software enabling it to create outputs that can never be replicated in manual mechanisms. No matter, how talented engineers you have, they cannot achieve the accuracy level, flexibility or volume of CNC capacity.
When it comes to the fabrication of metal or non-metal parts and components, nothing is impossible for a CNC machine shop to meet your client’s specific need. With its multitasking ability, a CNC machine is designed to shaping, lathing, drilling, boring to contouring, grinding, milling, punching, and more jobs. Irrespective of the type of metal ranging from steel, cast iron, aluminum, etc and non-metal like plastic, synthetic items or wood, CNC can work on everything you need. Reaching the level of its flexibility is away from the capacity of manual setup.
Being in fabrication business, if your clientele includes major industries like aerospace, defense, medical devices, automotive, engineering, transport, or decorative; think of outsourcing services of a CNC machine shop to reduce your overhead cost to the largest extent. If your shop is still manually operated with a conventional lathe, cutting or drilling machines and if you’ re intended to thrive in this competitive age, than a set up with manual machines is not fit for you.
If you’re a regular supplier of certain spare parts to client companies, with a CNC machine shop, the prototype doesn’t require to get evaluated every time. Once the design of your product specs is prepared and loaded, the CNC machine shop restores the details of design in the machine itself with unique customer/ code number. As and when you need supplying the same product to your client, your shop can retrieve the design, run it, and generate the parts that match every time flawlessly, which is simply unworkable in a human set up.
The biggest problem of a manual set up is that it makes you dependent on human labors that often make you overwhelmed to your clients being incapable to make supplies as per schedule. Not surprising, if you cannot meet the quality standard or delivery schedule of your big clients, you will be just blacklisted immediately. You must be aware of the disappointing experience of a human setup culture that makes it vulnerable to short staffed, labors on vacation, or on leave due to sickness. As you start working with a CNC machine shop, all your headaches will simply disappear while you can work with minimum labor and concentrate more on your core business and make your project booming.
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